Technical equipment

1. CAD:

• Pro-Engineer foundation
• Pro-Engineer Mold Design Option
• WorkNC CAD (SESCOI France)

2. CAM:

• EdgeCAM (Pathtrace England)
• WorkNC
• VeriCut (CG Tech)

3. CNC-3-axes milling machines - with a total of 7 machines:

- 5 vertical milling machines:

• 1x MCFV 1060 (TAJMAC-ZPS) max. travels: 1,000 x 610 x 600 mm
  40 x 24 x 23.5 inches
  max. weight: 1,500 kg
• 2x MCFV 1680 NT (TAJMAC-ZPS) max. travels: 1,600 x 810 x 700 mm
  63 x 32 x 27.5 inches
  max. weight: 2,500 kg
• 2x MCFV 2080 NT (TAJMAC-ZPS) max. travels: 2,030 x 810 x 600 mm
  80 x 32 x 23.5 inches
  max. weight: 2,500 kg

- 2 finishing portals in air-conditioned room:

• 2x MCV 1220 (TAJMAC-ZPS) max. travels: 1,800 x 1,000 x 600 mm
  71 x 39 x 23.5 inches
  max. weight: 3,000 kg

4. CNC-horizontal milling machines - with a total of 4 machines:

We have 4-axes horizontal milling and boring machines:

• 1x WRD150 CNC - Waagerechte Plattenbohrwerk (Hersteller - TOS Varnsdorf)
  max. workpiece: 10,000 x 3,500 mm
  393 x 138 inches
  max. weight: 25,000 kg
• 1x WHN 13 CNC - Waagerechte Fräs- und Bohrmaschine (Hersteller - TOS Varnsdorf)
  max. workpiece: 3,500 x 2,000 x 2,000 mm
  138 x 79 x 79 inches
  max. weight: 12,000 kg
• 1x HAAS EC-2000HE - 3-achsiges Horizontalbearbeitungszetrum
  max. workpiece: 2,130 x 1,010 x 810 mm
  83 x 39 x 31 inches
• 1x HAAS EC-1600HE - 4-achsiges Horizontalbearbeitungszetrum
  max. workpiece: 1,620 x 1,010 x 810 mm
  64 x 39 x 31 inches

5. CNC-high-speed machining:

Further we own one 5-axes high-speed cutting portal:

• 1x HURON KX-100 (HURON France)
  max. workpiece: 2,300 x 1,580 x 1,000 mm
  90 x 62 x 39 inches
  max. weight: 12,000 kg
  spindle speeds: 100 - 18,000 rpm
   

6. CNC-gun drilling - with a total of 2 machines:

We own 2 pieces of special 6-axes complex gun deep drilling and milling machine with NC-dumper axis:

• 1x UNIOR KTBFM 1200
  max. workpiece: 2,000 x 2,000 x 1,000 mm
  79 x 79 x 39 inches
  max. weight: 10,000 kg
  max. depth: 1,500 mm (59 inches) of deep drilling from one side
• 1x IXION IA3 TLF
  max. workpiece: 1,700 x 1,600 x 800 mm
  67 x 63 x 31.5 inches
  max. weight: 6,000 kg
  max. depth: 1,500 mm (59 inches) of deep drilling from one side

7. CNC-turning:

We own one turning machine not for regular production but only as a support for our milling centres and assembly dpt.:

• 1x MASTURN 50
  max. rotation diameter: 240 mm (9.45 inches)
   

8. EDM-machining - with a total of 2 machines:

From our previous specialization we still have 2 EDM-machines made by Charmilles Technologies company:

• 1x ROBOFIL 440cc wire shaping and electro-erosive slicing machine
  max. workpiece: 1,200 x 700 x 400 mm
  47 x 27.5 x 15.5 inches
  max. weight: 1,500 kg
• 1x ROBOFORM 51 electro-erosive spark-out machine
  table dimension: 750 x 500 mm
  29.5 x 19.5 inches
  max. weight of one workpiece 1,000 kg
  max. weight of electrode without exchange 100 kg

9. CNC-grinding - with a total of 2 machines:

• 1x profile and flat grinding machine FAVRETTO MODULO MD 200 CNC
  max. workpiece: 1,900 x 850 mm
  74.5 x 33.5 inches
  max. weight: 1,500 kg
• 1x portal grinding machine ZIERSCH ZT 1524
  max. workpiece: 2,400 x 1,500 mm
  94.5 x 59 inches
  max. weight: 6,000 kg

10. CNC-measuring (in air-conditioned room) - with a total of 2 machines:

• 1x 3D-coordinate measuring machine WENZEL LH 87
  max. workpiece: 2,000 x 800 mm
  78.5 x 31.5 inches
  max: weight: 1,200 kg
• 1x 3D-coordinate measuring machine WENZEL LH1512 Premium Select
  max. workpiece: 3,000 x 1,500 mm
  118 x 59 inches
  max. weight: 3,000 kg
• 1x digital altimeter Mitutoyo 518-321

For precise tool settings we use ZOLLER setting devices.

Regarding machine photos you can have a look at our gallery.